Contour crafting is abuilding printing technology being researched byBehrokh Khoshnevis of theUniversity of Southern California'sInformation Sciences Institute (in theViterbi School of Engineering) that uses a computer-controlled crane organtry to build edifices rapidly and efficiently with substantially less manual labor. It was originally conceived as a method to construct molds for industrial parts. Khoshnevis decided to adapt the technology for rapid home construction as a way to rebuild after natural disasters, like the devastating earthquakes that have plagued his nativeIran.[1]
Using a quick-setting, concrete-like material, contour crafting forms the house's walls layer by layer until topped off by floors and ceilings set in place by the crane. The notional concept calls for the insertion of structural components, plumbing, wiring, utilities, and even consumer devices like audiovisual systems as the layers are built.[2]
Caterpillar Inc. provided funding to help support Viterbi project research in the summer of 2008.[3]
In 2009,Singularity University graduate students established a project with Khoshnevis as theCTO to commercialize Contour Crafting. The project was named "ACASA".[4]
In 2010, Khoshnevis claimed that his system could build a complete home in a single day,[5] and its electrically powered crane would produce very little construction material waste.
Construction of a standard wood-framed house is estimated to create an average of 3-7 tons of waste.[6] Use of contour crafting could significantly reduce environmental impact as it wastes no material at all. In addition, contour crafting does not generate noise, dust or make harmful emissions to the environment given the equipment that is used.[7]
Khoshnevis stated in 2010 thatNASA was evaluating Contour Crafting for its application in the construction of bases onMars and theMoon.[8]After three years, in 2013,NASA funded a small study at theUniversity of Southern California to further develop theContour Crafting 3D printing technique. Potential applications of this technology include constructinglunar structures of a material that could be built of 90-percentlunar material with only ten percent of the materialtransported from Earth.[9]
In 2017 the Contour Crafting Corporation (of which Khoshnevis is the CEO) announced a partnership with and investment from Doka Ventures. In the press release, they claim that they "will start delivery of the first printers early next year".[10]