BoPET (biaxially oriented polyethylene terephthalate) is apolyester film made from stretchedpolyethylene terephthalate (PET) and is used for its hightensile strength,[1]chemical stability,[1]dimensional stability,[2]transparency[1]reflectivity, andelectrical insulation.[1] Whenmetallized, it has gas and moisture barrier properties.[3] The film is "biaxially oriented", which means that the polymer chains are oriented parallel to the plane of the film, and therefore oriented over two axes.[3] A variety of companies manufacture boPET and other polyester films under differentbrand names. In the UK and US, the best-known trade names areMylar,Melinex,Lumirror andHostaphan.[4] It was the first biaxially oriented polymer to be manufactured on a mass commercial scale.[5]
BoPET film was developed in the mid-1950s,[6][7] originally byDuPont,[6]Imperial Chemical Industries (ICI), andHoechst.Buckminster Fuller used Mylar in 1953 as a skin for ageodesic dome, which he built with students at theUniversity of Oregon.[8]Eastman Kodak used Mylar in 1955 as a support for photographic film and called it "ESTAR Base".[9] The very thin and tough film allowed 6,000-foot (1,800 m) reels to be exposed on long-rangeU-2 reconnaissance flights.[10]NASA launchedEcho II in 1964, a 40-metre (131 ft) diameter balloon constructed from a 9-micrometre (0.00035 in) thick boPET film sandwiched between two layers of 4.5-micrometre (0.00018 in) thick aluminium foil bonded together.[11]
The manufacturing process begins with a film of moltenpolyethylene terephthalate (PET) beingextruded onto a chill roll, which quenches it into the amorphous state. It is then biaxially oriented bydrawing. The most common way of doing this is the sequential process, in which the film is first drawn in the machine direction using heated rollers and subsequently drawn in the transverse direction, i.e.,orthogonally to the direction of travel, in a heated oven. It is also possible to draw the film in both directions simultaneously, although the equipment required for this is somewhat more elaborate. Draw ratios are typically around 3 to 4 in each direction.
Once the drawing is completed, the film is "heat set" andcrystallized under tension in the oven at temperatures typically above 200 °C (392 °F).[12] The heat setting step prevents the film from shrinking back to its original unstretched shape and locks in the molecular orientation in the film plane.[citation needed] The orientation of the polymer chains is responsible for the high strength and stiffness of biaxially oriented PET film, which has a typicalYoung's modulus of about 4 GPa (0.58×10^6 psi). Another important consequence of the molecular orientation is that it induces the formation of many crystal nuclei. The crystallites that grow rapidly reach the boundary of the neighboring crystallite and remain smaller than the wavelength of visible light. As a result, biaxially oriented PET film has excellent clarity, despite itssemicrystalline structure.
If it were produced without any additives, the surface of the film would be so smooth that layers would adhere strongly to one another when the film is wound up, similar to the sticking of clean glass plates when stacked. To make handling possible, microscopic inert inorganic particles, such assilicon dioxide, are usually embedded in the PET to roughen the surface of the film.[13]
NASA's Technology Transfer Office at Stennis Space Center worked with a New Orleans seafood packaging company to develop a container to improve the shipping longevity of seafood, primarily frozen and fresh fish, while preserving the taste. A NASA engineer developed metalized heat resistant polybags with thermal foam liners using an enhanced version of the metalized mylar commonly known as "space blanket material," which was produced during the Apollo era.
Laminates containing metallized boPET foil (in technical language called printin[check spelling] or laminate web substrate) protect food against oxidation and aroma loss, achieving longshelf life. Examples are coffee "foil" packaging and pouches for convenience foods.
Pop-Tarts toaster pastries are sold in pairs wrapped in silver boPET. They were previously[when?] wrapped in foil.
White boPET web substrate is used as lidding for dairy goods such asyogurt.
Clear boPET web substrate is used as lidding for fresh or frozen ready meals. Due to its excellent heat resistance, it can remain on the package during microwave or oven heating.
boPET film is used in baggingcomic books, in order to best protect them during storage from environmental conditions (moisture, heat, and cold) that would otherwise cause paper to slowly deteriorate over time. This material is used forarchival quality storage of documents by theLibrary of Congress (Mylar type D, ICI Melinex 516 or equivalent)[14][15] and several major library comic book research collections, including the Comic Art Collection atMichigan State University.[1] While boPET is widely (and effectively) used in this archival sense, it is not immune to the effects of fire and heat and could potentially melt, depending on the intensity of the heat source, causing further damage to the encased item.[16]
Similarly,trading card decks (such asPokémon,Magic: The Gathering, andYu-Gi-Oh!) are packaged in pouches or sleeves made of metallized boPET. It can also be used to make the holographic artwork featured on some cards, typically known as "holos", "foils", "shinies", or "holofoils".
For protecting the spine of important documents, such asmedical records.
Translucent Mylar film, as wide as 4 feet (1.2 m) and up to 12 feet (3.7 m) in length, found widespread use as a non-dimensional engineering drawing media in the aerospace industry due to its dimensional stability (also see Printing Media section below). This allows production and engineering staff to lay manufactured parts directly over or under the drawing film in order to verify the fidelity of part profiles, hole locations and other part features.[2]
Metallized boPETsolar curtains, to reflect sunlight and heat away from windows.[citation needed]
Amateur and professional visual and telescopicsolar filters. BoPET films are often annealed to a glass element in telescopic applications for stability.
Films in annular ring mounts on gas-tight cells, which will readily deform into spherical mirrors.Photomultipliercosmic-ray observatories often make use of these mirrors.
As a light diaphragm material separating gases in hypersonic shock and expansion tube facilities.
Insulating material for a cryocooler radiation shield.
As a window material to confine gas in detectors and targets innuclear physics.
InCT scanners it acts as a physical barrier between the X-ray tube, detector ring and the patient allowing negligible attenuation of the X-ray beam when active.
Spacecraft are insulated with a metallized BoPET film.
BoPET film has been used in the production ofbanjos anddrumheads since 1958 due to its durability and acoustical properties when stretched over the bearing edge of the drum. They are made in single- and double-ply versions, with each ply being 2–10 mils (0.051–0.254 mm) in thickness, with atransparent oropaque surface, originally used by the companyEvans.
Before the widespread adoption ofcomputer aided design (CAD),engineering drawings orarchitectural drawings were plotted onto sheets of boPET film, known asdrafting film. The boPET sheets become legal documents from which copies orblueprints are made. boPET sheets are more durable and can withstand more handling thanbond paper. Although "blueprint" duplication has fallen out of use, mylar is still used for its archival properties, typically as a record set of plans for building departments to keep on file.
Used in dentistry when restoring teeth with composite
Innail polish, as a coloured and finely shredded additive to create a glitter effect
Numismatics – Storing coins for long periods of time.PVC was previously used for this, but over long periods of time PVC can release chlorine, which reacts with the silver and copper in coins. BoPET does not have this problem.
In fishing fly tying, metallized Mylar strips are sometimes wound around the hook shank for reflective striping or shimmer in certain patterns.
Military uniform accoutrements are often accented by gold mylar, such as shoulder epaulets or shoulder knots. For example: US Army Officer's Mess Dress Uniform.
^abcdeScott, Randall W. (1998). "A Practicing Comic-Book Librarian Surveys His Collection and Craft".Serials Review.24 (1):49–56.doi:10.1080/00987913.1998.10764429.
^Eyes in the Sky, Dino A. Brugioni 2010, Naval Institute Press,ISBN978 1 59114 082 5, pp. 102, 115.
^Staugaitis, C. & Kobren, L. (1966) "Mechanical And Physical Properties of the Echo II Metal-Polymer Laminate (NASA TN D-3409)", NASA Goddard Space Flight Center.
History of Polymers & Plastics for Teachers. by The American Chemistry Council(HTML format) or(PDF format) - 1.9MB, which includes the "chasing arrow" recycling symbols (PET is #1) and a description of plastics.
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