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Straight-line mechanism

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Mechanisms generating real or approximate straight line motion
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An animation of Watt's Linkage.
An animation ofRoberts Linkage.
Sarrus Linkage.
Parts of the same color are the same dimensions.
Peaucellier-Lipkin Inversor.
Links of the same color are the same length.

Astraight-line mechanism is amechanism that converts any type of rotary or angular motion to perfect or near-perfect straight-line motion, orvice versa. Straight-line motion islinear motion of definite length or "stroke", every forward stroke being followed by a return stroke, givingreciprocating motion. The first such mechanism, patented in 1784 byJames Watt, produced approximate straight-line motion, referred to by Watt asparallel motion.

Straight-line mechanisms are used in a variety of applications, such as engines, vehicle suspensions, walking robots, and rover wheels.[citation needed]

History

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In the late eighteenth century, before the development of theplaner and themilling machine, it was extremely difficult to machine straight, flat surfaces. During that era, much thought was given to the problem of attaining astraight-line motion, as this would allow the flat surfaces to be machined. To find a solution to the problem, the firststraight-line mechanism was developed byJames Watt, for guiding the pistons of early steam engines. Although it does not generate an exact straight line, a good approximation is achieved over a considerable distance of travel.

Perfect straight-line linkages were later discovered in the nineteenth century, but they were not as needed, as by then other techniques for machining had been developed.[citation needed]

List of linkages

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Approximate straight-line linkages

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These mechanisms often usefour-bar linkages as they require very few pieces. These four-bar linkages havecoupler curves that have one or more regions of approximately perfect straight-line motion. The exception in this list is Watt's parallel motion, which combines Watt's linkage with another four-bar linkage – thepantograph – to amplify the existing approximate straight-line movement.

It is not possible to create perfect straight-line motion using a four-bar linkage, without using aprismatic joint.

Perfect straight-line linkages

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Eventually, perfect straight line motion was achieved. The Sarrus linkage was the first perfect linear linkage, made in 1853. However, it is a spatial linkage rather than a planar linkage. The first planar linkage would not be made until 1864.

Currently, all planar linkages which produce perfect linear motion utilize theinversion around a circle to produce a hypothetical circle of infinite radius, which is a line. This is why they are called inversors or inversor cells. The simplest solutions are Hart's W-frame–which uses 6-bars–and the quadruplanar inversors–Sylvester-Kempe and Kumara-Kampling, which also use 6-bars.

TheScott Russell linkage (1803) translates linear motion through a right angle, but is not a straight-line mechanism in itself. TheGrasshopper beam/Evans linkage, an approximate straight-line linkage, and the Bricard linkage, an exact straight-line linkage, share similarities with the Scott Russell linkage and theTrammel of Archimedes.

Compound eccentric mechanisms with elliptical motion

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These mechanisms use the principle of arolling curve instead of acoupler curve and can convert continuous, rather than just limited, rotary motion to reciprocating motion andvice versa via elliptical motion. The straight-line sinusoidal motion produces no second-order inertial forces, which simplifiesbalancing in high-speed machines.

  • Trammel of Archimedes. Originally an ellipsograph. Also known as the double-slider mechanism, it uses the fact that a circle and a straight line are special cases of an ellipse. It is based on much the same kinematic principle as Cardan's straight line mechanism (above) and could be considered as a spur gear with two teeth in a ring gear with four teeth. It has been used in the Baker-Cross engine.[3] It has been used in inverted form in Parsons' steam engine[4] and can still be found today in further inversions as theOldham coupling and thescotch yoke mechanism.
  • MultiFAZE is an acronym for Multiple Fixed Axis Shaft Compound Eccentric. This eccentric gear train mechanism has been used in the Stiller-Smith engine.

Gallery

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Approximate straight-line linkages

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Parts/links of the same color are the same dimensions.

  • Watt's linkage
    Watt's linkage
  • Watts parallel-motion linkage
    Watts parallel-motion linkage
  • Evans "Grasshopper" linkage
    Evans "Grasshopper" linkage
  • Roberts linkage
    Roberts linkage
  • Chebyshev linkage
    Chebyshev linkage
  • Chebyshev lambda linkage
    Chebyshev lambda linkage
  • Chebyshev table linkage
    Chebyshev table linkage
  • Hoecken's linkage
    Hoecken's linkage

Perfect straight-line linkages

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Parts/links of the same color are the same dimensions.

  • Sarrus linkage (Bars variant)
    Sarrus linkage (Bars variant)
  • Sarrus linkage (Plates variant)
    Sarrus linkage (Plates variant)
  • Peaucellier-Lipkin inversor
    Peaucellier-Lipkin inversor
  • Harts inversor 1
    Harts inversor 1
  • Harts inversor 2 [Note 1]
    Harts inversor 2[Note 1]
  • Perrolatz inversor
    Perrolatz inversor
  • Kempe kite inversor 1 [Note 1]
    Kempe kite inversor 1[Note 1]
  • Kempe kite inversor 2 [Note 1]
    Kempe kite inversor 2[Note 1]
  • Kempe kite inversor 3 [Note 1]
    Kempe kite inversor 3[Note 1]
  • Scott Russell linkage (slider connection) [Note 1]
    Scott Russell linkage (slider connection)[Note 1]
  • Scott Russell linkage (connected to Peaucellier-Lipkin linkage)
    Scott Russell linkage (connected to Peaucellier-Lipkin linkage)
  • Bricard inversor [Note 1]
    Bricard inversor[Note 1]
  • Sylvester-Kempe quadruplanar inversor 1 [Note 1]
    Sylvester-Kempe quadruplanar inversor 1[Note 1]
  • Sylvester-Kempe quadruplanar inversor 2 [Note 1]
    Sylvester-Kempe quadruplanar inversor 2[Note 1]
  • Sylvester-Kempe quadruplanar inversor 3
    Sylvester-Kempe quadruplanar inversor 3
  • Kumara-Kampling inversor [Note 1]
    Kumara-Kampling inversor[Note 1]

Tusi couple, elliptical motion: versions and inversions

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  • Tusi couple (1247) according to the diagrams in the translation of the copy of Tusi's original description: Small circle rolls within large circle.
    Tusi couple (1247) according to the diagrams in the translation of the copy of Tusi's original description: Small circle rolls within large circle.
  • Tusi couple according to the translation of the copy of Tusi's original description: Circles rotate in same direction, speed ratio 1:2.
    Tusi couple according to the translation of the copy of Tusi's original description: Circles rotate in same direction, speed ratio 1:2.
  • Copernicus' (1473-1543) take on the Tusi couple: Direction of rotation and orbit of moving circle are equal and opposite.
    Copernicus' (1473-1543) take on the Tusi couple: Direction of rotation and orbit of moving circle are equal and opposite.
  • Scotch yoke mechanism
    Scotch yoke mechanism
  • Inversion No. 4
    Inversion No. 4
  • Inversion No. 5 - speed ratio 1:3
    Inversion No. 5 - speed ratio 1:3
  • Inversion No. 6
    Inversion No. 6
  • Inside-out Tusi couple. The small circle is split into four fixed quadrants. Two 45° arcs of the large circle form the waist of the trammel.
    Inside-out Tusi couple. The small circle is split into four fixed quadrants. Two 45° arcs of the large circle form the waist of the trammel.
  • Parsons' mechanism (1877) combines Tusi Inversion No. 2 with an Archimedes trammel. Pistons at A and C balance each other.
    Parsons' mechanism (1877) combines Tusi Inversion No. 2 with an Archimedes trammel. Pistons at A and C balance each other.
  • Oldham coupling (1821). Slotted ends of two misaligned shafts (black) are coupled by a cross piece (green). Compare with Tusi Inversion No. 4.
    Oldham coupling (1821). Slotted ends of two misaligned shafts (black) are coupled by a cross piece (green). Compare with Tusi Inversion No. 4.
  • Kinematics of the Multiple Fixed Axis Shaft Compound Eccentric (MultiFAZE) mechanism (1982) characterised by parallelograms ABCD.
    Kinematics of the Multiple Fixed Axis Shaft Compound Eccentric (MultiFAZE) mechanism (1982) characterised by parallelograms ABCD.

Compound eccentric mechanisms with elliptical motion

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  • A spur gear with two teeth rolls inside a ring gear with four teeth: Archimedes, Tusi or Cardano?
    A spur gear with two teeth rolls inside a ring gear with four teeth: Archimedes, Tusi or Cardano?
  • Cardano's (1501-1576) hypocyclic gears: the red, green and blue pins reciprocate on diameters of the ring gear.
    Cardano's (1501-1576) hypocyclic gears: the red, green and blue pins reciprocate on diameters of the ring gear.
  • Three Archimedes (287~212 BC) trammels on a triangular rotor showing the circular orbit of the trammel midpoints.
    Three Archimedes (287~212 BC) trammels on a triangular rotor showing the circular orbit of the trammel midpoints.
  • MultiFAZE mechanism (1982) in a 60° X4 engine with yokes, and rotary counterweights for full balance.
    MultiFAZE mechanism (1982) in a 60° X4 engine with yokes, and rotary counterweights for full balance.
  • MultiFAZE mechanism (1982) in a 90° X4 engine with crossheads, trammel gears, and reciprocating balance weights/sliders.
    MultiFAZE mechanism (1982) in a 90° X4 engine with crossheads, trammel gears, and reciprocating balance weights/sliders.
  • Stiller-Smith 90° X4 2T floating cantilever crank engine (1984) with MultiFAZE eccentric gear train. Wobble and overshoot exaggerated for effect.
    Stiller-Smith 90° X4 2T floating cantilever crank engine (1984) with MultiFAZE eccentric gear train. Wobble and overshoot exaggerated for effect.
  • Balandin MB4 cruciform engine with an eccentric crankshaft, 1930's. From a drawing with enigmatic flywheels and no pistons.
    Balandin MB4 cruciform engine with an eccentric crankshaft, 1930's. From a drawing with enigmatic flywheels and no pistons.

See also

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Notes

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  1. ^abcdefghiLinkage has unstable positions that are not accounted for. Mitigations for said unstable positions are not shown for the sake of clarity.

References

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  1. ^Kempe, Alfred Bray (1877).How to Draw a Straight Line: A Lecture on Linkages. Macmillan and Company.ISBN 978-1-4297-0244-7.{{cite book}}:ISBN / Date incompatibility (help)
  2. ^Artobolevsky, Ivan Ivanovich.Mechanisms in modern engineering design.ISBN 978-5-9710-5698-0.
  3. ^Four-cylinder, Four-cycle Engine With Two Reciprocating Components, A.J.S Baker, M.E Cross, The Institution of Mechanical Engineers, Automobile Division, Volume 188 38/74
  4. ^Parsons' epicyclic engine
  • Theory of Machines and Mechanisms, Joseph Edward Shigley

External links

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