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Improvement of cutting performance of carbide cutting tools in milling of the Inconel 718 superalloy using multilayer nanocomposite hard coating and cryogenic heat treatment

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Abstract

In this study, milling of the Inconel 718 superalloy was performed in dry conditions with the aim of reducing the adverse effects of the coolant on the environment. As is known, cutting tools quickly complete their life due to the high-temperature on the cutting zone in the dry condition milling process of hard materials. The nanocomposite TiAlSiN/TiSiN/TiAlN thin film was deposited on the cutting tools and then subjected to cryogenic heat treatment to increase the tool life of the used cutting tools. As a result, the life of the cutting tools has been increased by the thin film coating and cryogenic heat treatment applied to the cutting tools. After cryogenic treatment at a cutting speed of 30 m/min, the tool life of uncoated, TiN-, nanocomposite TiAlSiN/TiSiN/TiAlN-, and TiAlN-coated carbide cutting tools increases by 54, 110, 29, and 30%. The applied cryogenic heat treatment resulted in an 18% increase in the hardη phase of the structure of the carbide cutting tools. In addition, cryogenic heat treatment improved the adhesion of hard coatings to the substrate. The EDS analysis applied to the worn tools revealed that the mechanisms causing wear of the cutting tools were abrasion and adhesion.

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Acknowledgements

This work was supported by the Unit of Scientific Research Projects of Suleyman Demirel University, Turkey (project 3563-D2-13).

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Authors and Affiliations

  1. Department of Mechanical Engineering, Kutlubey Campus, Bartin University, 74100, Bartin, Turkey

    Bilal Kursuncu

  2. Ozaylar Machinery Industry, 06374, Ankara, Turkey

    Halil Caliskan

  3. Department of Mechanical Engineering, Cunur Campus, Suleyman Demirel University, 32100, Isparta, Turkey

    Sevki Yilmaz Guven

  4. Department of Thin Films and Surfaces, Jozef Stefan Institute, Jamova 19, 1000, Ljubljana, Slovenia

    Peter Panjan

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  1. Bilal Kursuncu

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  2. Halil Caliskan

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  3. Sevki Yilmaz Guven

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Correspondence toBilal Kursuncu.

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Kursuncu, B., Caliskan, H., Guven, S.Y.et al. Improvement of cutting performance of carbide cutting tools in milling of the Inconel 718 superalloy using multilayer nanocomposite hard coating and cryogenic heat treatment.Int J Adv Manuf Technol97, 467–479 (2018). https://doi.org/10.1007/s00170-018-1931-z

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